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This is
about stage one of my radio project. I replaced the Monsoon head unit and
put in a Kenwood and a Sirius reciever.
Satallite radio is cool! :)
Most people say this is more difficult than its worth. That is *bullshit*. Nothing
worth doing right is easy and this car is most certainly worth doing right!
My friend
Kevin helped me. He's a damn good guy to do so. Mostly
because any time I do stuff like this, although successfull, the road to get
there is often quite difficult and bloody. For instance, he stabbed me
while removing the head unit. :)
NOTICE: Thanks to Little
Red Wago for pointing out a possible (ok probable) flaw in the
HowTo! For the ANTENNA BOOSTER WIRE you should connect it to the antenna
power wire on the KENWOOD harness, not the Metra one! When I get my amp I
will check it out as I will have to remove the head unit anyway. Thanks
again to LRW! :)
Equipment:
-
Kenwood Excelon KDC-X869 CD/MP3
Reciever
-
Kenwood KTC-SR901 Sirius
Satellite Radio Tuner
-
Kenwood CX-SR10 Sirius Satellite
Antenna
-
PAC SWI-X Steering Wheel Radio Control Interface
-
Enfig Amplified Antenna
Adapter
-
Metra Wire Harness 70-9003 for
2002-2003 Double Din's
-
Volkswagen OEM Single-Din
Pocket
-
VW Fuse block wire OEM part
000-979-227
-
16 gauge wire
-
I ordered
the Kenwood stuff from Crutchfield, the Metra/Enfig stuff
from
Enfig, and
the OEM wire from my
local VW/Audi dealership
. The
16 gauge wire came from Kevin's garage. :)
Tools:
The Metra removal tools came with the reciever from
Crutchfield. You can order them for $5 each from many different places though. Be careful, they are
sharp as a knife. These are what Kevin accidently stabbed me with....
;)
Information:
Ok, so now I have all this stuff on
my bed, and it looks quite intimidating. Tons of wires, tons of non
standard hook ups required. Ugh. Should be fun
though.....

That is the Metra harness on the
bottom, the Kenwood adapter for the head unit in the middle, and the antenna
adapter on the left.
Head Unit etc:
| Metra Harness |
Kenwood Harness |
Fuse Box (Drivers
Footwell) |
Antenna |
(Left Front Speaker)
White
White/Black
|
White
White/Black
|
|
|
(Right Front Speaker)
Gray
Gray/Black
|
Gray
Gray/Black
|
|
|
(Left Rear Speaker)
Green
Green/Black
|
Green
Green/Black
|
|
|
|
(Right Rear Speaker)
Purple
Purple/Black
|
Purple
Purple/Black
|
|
|
|
|
(Antenna Booster) Blueish, should say ANT or
something on it. |
|
Blue
|
(Ground)
Black
|
Black
|
|
|
(12v constant)
Yellow
|
Yellow
|
|
|
| *(Ignition Switched)
|
Red
|
Fuse 31 (Has a 'sunlike symbol
with a ! in it' on my '03 Jetta)
|
|
| **(Dimmer)
|
Orange
|
Splice into the MIDDLE wire
out of the dimmer control unit. There are pics of this
below.
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*- This requires that you cut the VW
wire in half and solder 16ga wire to it. Plug the fuse box clip end into
the fuse block and then solder the other end to the Kenwood harness. This
is how you get "the key is on" power from the car instead of full time 12v which
means your radio is always on. You can turn it "off" of course but
according to Kenwood it still draws some amount of power and that's no good for
your battery.
**- This
requires that you find a wire that powers the dash lights. This wire
pushes voltage when the lights are on, and by splicing the orange wire to them
you draw the power to the head unit which detects the signal and switches to "dimmed" mode. This is a big
step for making the installation look as professional as possible. According to Kenwood
a 12v signal is fine. I used the middle wire on the dimmer control module.
Orange is ground, middle is 12v when lights are on, and the other end
is the wire that sends back a reduced voltage to
your console lights. I'll use this wire for my boost gauge. :)
Preparation:
Yeah yeah, just
want to jump on into the install. But there are some things to do
first. Like go to the VW dealership and get the fuse wire :P. No
really, I think its best to get as much done as possible before ripping your car
apart. I like to make sure I have everything that can be soldered done by
the time I'm ready for the install. Use electrical tape or shrink wrap
around your solder connections to make sure they are insulated from any metal in your
car or other exposed wires. Even if you suck at soldering this is easy, its just connecting
two wires.... Take your time, make sure to connect the wires properly for
good power/sound. Shitty connectors mean shitty music! (Or blown fuses, fun fun!) The
best way to do it is to wrap the wires together
as pictured. Then, using a very hot solder iron (yes, it can be too cool)
warm up the wire. It won't melt... Then use the solder on the warmed
up wire. By warming the wire up it basically just sucks the solder
right in and makes a good connection. That's what
you want.
Cut the VW wire in half and solder
about 5 feet of 16 gauge stranded wire to it. You can cut the slack, but
this is what we are going to plug into the fuse block to make your head unit
ignition switched.
Wires all tied up:

Wires nice and
wrapped up (Used that shrink wrap stuff from Radioshack and in the process of
melting them with a blow dryer blew out the breaker in Kev's room. I'm
quite the disaster apparently. ^_^):

Now we are ready to do the
install. The only wires we will have to solder in the car will be the
dimmer and power ones. And that should be quite the pain in the
arse...
Installation:
Ok. First
off it was worth it. The head unit install wasn't that bad here, the
Sirius was quite a bit more work than I thought though. Even with the
stock amp and speakers the system sounds TONS better.
With any soldered connections, it is implied that you
securely wrap the results with shrink wrap or electrical tape. That is
kinda important....
Also when running wire any distance, WRAP IT UP. Use
wire wraps or whatever, to other wires, anything. Just so it doesn't
vibrate.
And away we go.... This is the original piece of
doody. Yes, its a piece of crap, trust me. You can see the slots
where you put the metra tools, they are horizontal slits. The tool comes
with directions as what end you use. It is a pain to get off, I ended up
ripping the face of the head unit off by accident and then just shoving the
tools inbetween the clips (which you can see at that point) and pulled the unit
out.

Next we took the drivers side panels and metal thingy
off. Yes, you will see what I mean by metal thingy when you take the
panels off. Take that off too.

Then we disconnected the battery. We had to
reconnect and disconnect it quite a bit depending on if we were hooking things
up, testing for power in wires, or testing the actual units. So, don't put
the cover back on until you are done... ;) There are two "buttons" on the
sides of the battery cover, pop them off and then remove the red wire from the
battery terminal. There are two nuts you have to loosen, I guess one is
for the engine and one is for the rest of the car.

Now take the side fuse panel out of its slot by removing
two bolts. Then pull it out and take the back off. The fuse panel in
question is the one on the drivers side on the left side of the dashboard.
You will see where it is, trust me... You can also see that we took the
face off of the dimmer toggle, because we will be using some wires to power the
unit and tell it when to dim.

Ok, this is a fun part. Find slot 31 on the fuse
block. For me it was in the top row of the center block of fuses, middle
slot. Empty. Empty I say! At least it was for us. There
is a power wire running to the block. But no fuse! Put a fuse in,
pull the middle purple/pink block lock and pop in your wire you got from
VW. Then relock the purple/pink block lock by pushing down. You now
have a fused connection for your head unit. Congradulations, this was the
most daunting part of the HU install. (no really, it was...) We ran
the wire OVER the steering column to the head units place in the center
console.

It is the big yellow wire that looks sorta out of place in
the middle. That's the one we put in the block.
Center plunger pink thingy... Don't forget to push that in
or everything can fall out of the block...

Ok, now that you have a power wire you should connect the
dimmer wire. Otherwise your install will be half assed. Yes
I'm a snob... ;) Take the MIDDLE wire in the dimmer toggle connector and
strip a bit of it off. Then solder about 5 feet of stranded 16 gauge wire
that will be run along with the power wire you just set up. You now have a
soldered connection with a wire that gets 12v of power when you turn the lights
on. And, your dimmer functionality on your head unit will work.
:)

Don't forget, when you put the toggle back together there
are these two little metal clips that shot off of it when I took them out, put
them back on. :)

Here is where we tied the wires to behind and into the
back of the center console:


Now you have to prepare the head unit. There was a
hole on the back that we put a screw in, cut the head off, and capped the black
rubber piece on the back of the original head unit to it. This fits into a
slot in the back of the console that keeps the head unit from bouncing
around.

This is a good time to plug the head unit into the wire
harness just to see if it is working. If you are not going to install a
Sirius unit like I did then you are done now and just have to *carefully* put
the DIN pocket and head unit back into the console. If you *are* going the
route I did and install the Sirius unit too, keep going....
Ok, well now its time to run the Sirius wire. Gotta
do that before putting the head unit into the console. You can reattach
the drivers side panels now if you want. Then unattach the panels on the
bottom of the passanger side, all the way to the back of the car. There
are screws in the panel in the middle near the seat belt spooler on the
floor. You have to sorta play with the panels because you have to slide
the one in the middle inbetween the doors out, as well as some in the
back.

Here is a pic of the Sirius wire, all wrapped
up:

Then take the back panel off too, so you can access the
bolts that hold the amp in the trunk. We are going to mount the Sirius
reciever under the amp. Pop the plastic holders off of the three metal
things on the rear deck, and then unbolt them so you can remove it.

Once you unbolt these the amp holder will be free to be
removed, so watch it so it doesn't fall and ruin the amp or wires. Kevin
held the unit while I removed the bolts, then we removed the plugs (can be a
pain) from the amp and took the amp out of the metal container.

Line up the Sirius unit on the metal container and drill
the two extra holes so you can mount it. We used the slots with some nuts
and washers for the other side... No need to drill more holes than
necessary.

Now we need to get a power source for the Sirius. We
used the 12 volt plug in the trunk. Just spliced two wires off of
it.... The orange wire is the GROUND.


Now connect the wires to the Sirius. Ok, here is the
utterly most horrible part of any install I have ever done: running the
Sirius antenna wires around the rear window UNDER the weather stripping.
It took us, oh, 90 minutes or more because you have to be really, really
careful. Put the antenna behind the VW mount, yes it fits if you cut the
long rubber tail off of the Sirius. Don't clip the wires
obivously.... Now using plastic implements or a screwdriver with a plastic
cover or something over the end, lift up the weather stripping and push the wire
under it. There is a notch that it will go under, you can tell when it
happens because when you take the plastic piece out that you were holding the
weather stripping with it snaps back shut like nothing is there. I used
the following method (sorry for the bad pic, hard to get a good one of
this)


This was a pain in the ass, just take your time. It
is really the only way to do it. If you find a better way please tell me
so I can update this page. ;)
Now put everything back together in the trunk, making sure
everything is connected to the Sirius and the amp. Put the rear deck back
on, put the panels back on the sides, and make sure everything is all clipped in
and ready to go. I didn't take pics of putting it back together because
you will have more than a good idea how to do that after tearing it
apart....
Ok, after everything is together except the center
console, stop and take a breath, you are almost done.
We had a hard time getting the head unit to fit, there are
a LOT of wires and harnesses involved. We were able to position everything
so that we could fit the VW DIN pocket (which we cleaned out with compressed air
first btw, it had fuzzies in it) on top and then push the head unit into the
bottom. It was difficult, be careful not to break your lovely new head
unit.... But, it went in eventually. Your cupholder might not work
because of the pressure on the door from the DIN pocket, but as things break in
more it will function normally after a bit.

The red matches perfectly, and the blues look good at
night. Not an exact match, but very complementary to the colors of the
console. So it works great. :)


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